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Digital Threads and Smart Factories: The IoT Advantage in Manufacturing

SOUTHWEST Session: As global manufacturing enters the next wave of industrial transformation, the convergence of digital threads and IoT is reshaping the way products are designed, built, and maintained. A digital thread creates a seamless flow of data across the product lifecycle — from design and engineering to production and aftermarket service. When paired with IoT-enabled smart factories, this integration unlocks unprecedented operational visibility, agility, and intelligence. This session explores how manufacturers are leveraging IoT to create connected ecosystems that power predictive maintenance, real-time quality control, autonomous operations, and closed-loop decision-making. We will discuss practical frameworks for implementing digital threads and highlight ROI-driven success stories from discrete and process manufacturing. Participants will walk away with a clear understanding of: The role of IoT sensors, edge computing, and AI in transforming factory floors Use cases that demonstrate measurable gains in OEE, sustainability, and workforce efficiency A roadmap for integrating IoT into existing manufacturing systems without disrupting operations This talk is essential for manufacturing leaders looking to accelerate their Industry 4.0 journey and future-proof their operations through connected intelligence.  

Matt Jones

Speaker at SOUTHWEST: Matt Jones, Head of GTM, NA, Augmentus Robotics

Overcoming Variability Challenges in Surface Processes with Adaptive Automation

SOUTHWEST Session: Manufacturers increasingly struggle with robotic surface finishing, treatment, and welding as production shifts toward high-mix, high-variability manufacturing. Traditional robotic systems demand time-consuming, manual programming—often taking days or weeks to accommodate complex geometries. These systems also lack adaptive capabilities, making it difficult to compensate for part variations. The result: costly manual touchups, process inefficiencies, and production delays.   Augmentus transforms robotic surface applications by combining advanced 3D scanning with automated toolpath generation. By eliminating the need for manual programming and enabling seamless adaptation to part variations, Augmentus delivers greater accuracy, reduced rework, and significantly improved operational efficiency.   This presentation explores how Augmentus overcomes key industry barriers—empowering manufacturers with precision, adaptability, and unmatched process efficiency across surface finishing, surface treatment, and welding applications.

Austin Justice

Speaker at SOUTHWEST: Austin Justice, Vice President, CMMC Compliance Guide

How Lean Teams Cut Downtime and Boost Output with Smart Maintenance

SOUTHWEST Session: Unexpected breakdowns, rising costs, and limited asset visibility continue to be a challenge for manufacturers, especially as teams face mounting pressure to do more with less – fewer technicians, tighter budgets, and limited time. But with the right technology and a practical approach to reliability, lean teams can shift from fighting fires to building long-term, operational resilience into every layer of production. In this session, we’ll showcase how manufacturers are using modern CMMS (Computerized Maintenance Management System) tools to drive higher uptime, extend asset life, and reduce reactive work – all without needing additional headcount or new equipment. We’ll demonstrate how top performing teams have digitized preventive maintenance schedules, deployed QR code-enabled work orders, and built mobile-first maintenance workflows that keep machines running and teams aligned. Whether you’re still using spreadsheets or looking to get more out of your current system, this session will provide a clear blueprint for building a smart, scalable maintenance program.

Colin Gilchrist

Speaker at SOUTHWEST: Colin Gilchrist, Digital Systems Product Manager, Phillips Federal

Mark Lilly

Speaker at SOUTHWEST: Mark Lilly, President & CEO, Lillyworks, Inc.

5-Cell Technologies

SOUTHWEST Exhibitor: hyperMILL® is a modular and flexible CAM solution for 2.5D, 3D and 5-axis milling as well as mill turning and machining operations such as high-speed cutting (HSC) and high-performance cutting (HPC), with everything integrated in a single interface. The special applications for milling impellers, blisks, turbine blades, tubes and tire molds complete the range of functions available in hyperMILL®. Complete machining with just one CAM system and one postprocessor Complete machining for milling and mill turning with just one CAM software and just one post­processor results in integrated processes and minimized machining times, while also increasing reliability – for maximum process reliability, cost efficiency and quality. hyperMILL® provides the maximum possible benefits to customers thanks to its full compatibility with all current CAD solutions. hyperMILL® is offered as a direct integration for leading CAD systems: SOLIDWORKS and Autodesk® Inventor® as well as for OPEN MIND's own ‘CAD-for-CAM’ solution: hyperCAD®-S Increased competitiveness with hyperMILL® OPEN MIND customers benefit from leading 5-axis and postprocessor technology as well as diverse options for automation. These help to ensure a high level of competitiveness. The CAD/CAM systems from OPEN MIND meet the highest requirements worldwide in the tool and mold manufacturing, production machining, automobile, aerospace, motorsports, medical engineering and turbine machining industries.