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Digital Threads and Smart Factories: The IoT Advantage in Manufacturing

SOUTHWEST Session: As global manufacturing enters the next wave of industrial transformation, the convergence of digital threads and IoT is reshaping the way products are designed, built, and maintained. A digital thread creates a seamless flow of data across the product lifecycle — from design and engineering to production and aftermarket service. When paired with IoT-enabled smart factories, this integration unlocks unprecedented operational visibility, agility, and intelligence. This session explores how manufacturers are leveraging IoT to create connected ecosystems that power predictive maintenance, real-time quality control, autonomous operations, and closed-loop decision-making. We will discuss practical frameworks for implementing digital threads and highlight ROI-driven success stories from discrete and process manufacturing. Participants will walk away with a clear understanding of: The role of IoT sensors, edge computing, and AI in transforming factory floors Use cases that demonstrate measurable gains in OEE, sustainability, and workforce efficiency A roadmap for integrating IoT into existing manufacturing systems without disrupting operations This talk is essential for manufacturing leaders looking to accelerate their Industry 4.0 journey and future-proof their operations through connected intelligence.  

Overcoming Variability Challenges in Surface Processes with Adaptive Automation

SOUTHWEST Session: Manufacturers increasingly struggle with robotic surface finishing, treatment, and welding as production shifts toward high-mix, high-variability manufacturing. Traditional robotic systems demand time-consuming, manual programming—often taking days or weeks to accommodate complex geometries. These systems also lack adaptive capabilities, making it difficult to compensate for part variations. The result: costly manual touchups, process inefficiencies, and production delays.   Augmentus transforms robotic surface applications by combining advanced 3D scanning with automated toolpath generation. By eliminating the need for manual programming and enabling seamless adaptation to part variations, Augmentus delivers greater accuracy, reduced rework, and significantly improved operational efficiency.   This presentation explores how Augmentus overcomes key industry barriers—empowering manufacturers with precision, adaptability, and unmatched process efficiency across surface finishing, surface treatment, and welding applications.

Matt Jones

Speaker at SOUTHWEST: Matt Jones, Head of GTM, NA, Augmentus Robotics

Crescent Gage and Tool Sales

SOUTHWEST Exhibitor: Started in 1971, Crescent Gage & Tool Sales has been in business selling, supporting and servicing dimensional inspection and measuring equipment. Quality is the most important entity in our business. Our commitment is to satisfy our customers, the companies we represent, and our co-workers, by providing error-free products and services that exceed their expectations every time.

Hexagon Manufacturing Intelligence

SOUTHWEST Exhibitor: Hexagon Metrology offers a comprehensive range of products and services for all industrial metrology applications in sectors such as automotive, aerospace, energy and medical. We support our customers with actionable measurement information along the complete life cycle of a product – from development and design to production, assembly and final inspection. With more than 20 production facilities and 70 Precision Centers for service and demonstrations, and a network of over 100 distribution partners on five continents, we empower our customers to fully control their manufacturing processes, enhancing the quality of products and increasing efficiency in manufacturing plants around the world. Hexagon Metrology is part of Hexagon (Nordic exchange: HEXA B; www.hexagon.com). Hexagon is a leading global provider of design, measurement and visualization technologies that enable customers to design, measure and position objects, and process and present data.

Mr Washerman

SOUTHWEST Exhibitor: Mr Washerman is  a Custom Metal Stamping manufacturer located in Houston, TX We work with wide range of materials, from .001” to 1/4" thick. Our presses range from 22 to 160 tons. We ran single stage, multiple stages, compound and progressive operation processes.We design and build tools and dies in house

RobbJack

SOUTHWEST Exhibitor: Established in 1959, RobbJack Corporation specializes in the engineering, manufacture and sale of solid carbide cutting tools. We continue to offer the broadest line of carbide end mills with the closest tolerances available for CNC milling equipment. In addition, we manufacture solid carbide slitting saws and PCD diamond-tipped routers, as well as provide physical vapor deposition (PVD) coating services. The benefits of high-speed solid carbide tools are as compelling today as they were 63 years ago. With today’s emphasis on process efficiencies for increased profitability, users realize that properly engineered tooling offers not only closer tolerances and longer life, but extremely high feed rates. RobbJack has worked with several aerospace partners since 1974, to support the demand for superior performance, with progressively more challenging application requirements. RobbJack Corporation has been employee-owned for more than 30 years, which is the average term of service for over 20% of our staff, and the management team has a combined 185 years of experience in the cutting tools industry. Whether your needs are for standard stocked items, or customized tools for your specific application, we are here to help you. We define “service” in our customer’s terms, delivering consistently superior quality products, and solving problems quickly and effectively.

Standard Bots

SOUTHWEST Exhibitor: Standard Bots offers a range of six-axis, programmable robot arms designed and assembled in the USA. We quickly and easily integrate into existing setups to automate both simple and complex tasks. Our industrial robot arms can automate most common manufacturing tasks across a range of use cases and industries.

Winning with AI: The Manufacturer’s Guide to a Successful AI Journey

SOUTHWEST Session: Most manufacturers begin their AI journey with high expectations, yet research shows that 95 percent of GenAI projects fail to create real business value. A common trap is the shiny object syndrome, where leaders and empowered employees chase trendy tools that look impressive but do little to address core operational challenges. This is why only 5 percent of enterprise-built AI tools ever make it into production. The companies that succeed take a different path. They delve into the business itself, uncovering where AI can make the most significant difference. Predictive maintenance that prevents costly downtime, quality control that reduces waste, and supply chain optimization that improves resilience are just a few areas where measurable impact becomes possible. What often separates success from failure is expertise. Internal teams, no matter how skilled, can be limited by organizational bias, resource gaps, and familiar ways of thinking. That is why internal builds succeed only a third of the time. Third-party AI experts, on the other hand, bring fresh perspectives that identify blind spots, challenge assumptions, and apply proven frameworks that raise the success rate to nearly 70 percent. With the proper guidance, AI stops being an expensive experiment and becomes a powerful, revenue-generating asset. For manufacturers, this shift marks the difference between falling behind and building a sustainable competitive edge.